We built a pizza oven!

One of the things we've been very busy with at our house has been the pizza oven project.  Well it is finished!  Hooray! 

Pouncy thinks he makes a lovely addition to the oven.

It was a great project.  We learnt a lot of new skills and ended up with something that we love to look at and is functional too.  But we're certainly no experts, so I'm not giving a tutorial or anything like that.  But here is our pizza oven story.  Feel free to ask any questions.

Step one was to build the plinth or base for the oven.  We had an existing concrete slab, so we levelled that and built on top.  We used besser blocks for our base.  Can I just say - besser blocks are damn heavy!  And having never laid any bricks before, this was a steep learning curve for us.  But despite our lack of experience and the damn rain, it got done and we were even able to make a fancy arch at the front using recycled bricks and pieces of bluestone that were found on our block (they were from the original school building that used to be here).  It was so exciting when we pulled out the form work and the arch stayed in place.  A thing of true beauty that we just kept gazing at.  Oh, and we tested the safety of it by letting Hurley walk under it ;)

We then had to make a top for the plinth.  We used a piece of cement sheet, held up up with more besser blocks underneath.  We laid a surround of recycled bricks, held them together with some wood and trailer ties (true professionals I tell you!) and then poured a 5cm thick re-inforced concrete slab on top.  Onto this, we smashed a pile of bottles and lay the broken glass and then filled up with sand.  This is supposed to help with insulation.  Onto the sand we added a layer of clay pavers.  Then we tested the safety of this by standing our children on the top hehehe.

 

The next step was so exciting as we were actually building the oven, several weeks after starting!  We made a guide for building the dome, then I built another arch for the door.  The rain kept coming and the tarp was well used.  Finally, Stu built a great big sandcastle, I mean sand dome mold, and the kids played in the sand pile. 

 And then we built the oven.  We used about 60 recycled bricks that had been broken in half.  Just an aside here, the work involved in removing mortar from reclaimed bricks and then breaking them in half is back breaking and really rather unpleasant.  The bricks built up quite quickly, with this step and the next being completed in a day.  We put in our stainless steel flue at this point too, nestling the bricks tightly around it to hold it in place.

To finish off the oven, we used a layer of insulation batts and covered them with a mud mix that we'd put rather a lot of oxide into.  It looked rather too much like chocolate cake mix and I spent the whole time we were doing this bit singing the Crowded House song about chocolate cake (very annoying!).  We ended up using two barrow loads of this mud/concrete mix to get a good coverage.

 Finally, we were done!  We left it for a few days for the mortar to dry and then the only thing left was to pull out the sand.  The kids had a great time doing this and it was lovely to reveal the inside of the oven.  We christened it with a small fire and a curry cooked in it.  It was delicious!

And then, finally, we cooked pizzas in it for the boys birthday party.  Stu is master pizza oven man, and did a great job.  But we discovered we needed to burn a bigger, hotter fire, for longer before we try these again.  Probably also wasn't a great idea to try cooking pizzas for the first time with 22 hungry mouths to feed..... oops!  But it was fun anyway and we plied them with home brewed beer and ginger beer while they waited.

All up, it was a fabulously fun project and for about $500 and many, many hours of hard work, we have something pretty special in our garden.

PS. sorry the pics end up a bit tiny - there were just too many to make them big! :)